Stone Products
Marble, with its elegance and timelessness, holds a special place in architectural designs and artistic creations. Thanks to diamond wire cutting, the extraction of this natural stone has become easier, safer, and more cost-effective than ever before.
At Diamond Pauber, we specialize in providing high-quality diamond wires for marble and stone quarrying and cutting of various natural stones. Our proximity to the Carrara quarries, renowned for their marble, has allowed us to become pioneers in the field.
Our diamond wires are designed to meet the specific requirements of each stone, whether it's Marble,Travertine, Limestone, Sandstone, Gneiss or Granite. We offer a wide range of options, from electroplated to sintered diamond wires, allowing you to choose the cutting method that suits your needs.
The Safeguard Family
Safety
is our
Top Priority
Our diamond wires are engineered to operate at lower peripheral speeds, reducing the risk of accidents and ensuring the well-being of operators.
With SafeGuard Diamond Wire, you can have peace of mind knowing that your cutting operations are conducted in a safe and secure manner.
Diamond Wire for Stone Processing
Quarry Extraction
In the rugged mountainous landscapes, various types of quarries, including open cast, open-air pit, and gallery quarries, can be found. When it comes to quarrying, the choice of reliable equipment plays a vital role in ensuring safety at work and reducing labor time.
Our Oriented Crystals® technique is a game-changer. By applying diamonds to the bead in a specific orientation, we increase the number of cutting edges and enhance the speed of the bead. This innovative approach delivers superior cutting performance, allowing you to work more efficiently and effectively.
Diamond Wire | Type and dimension | Description | Image | DataSheet |
|---|---|---|---|---|
BCO-B (Double Cone Shape) EP DW for Marble Quarry | Electroplated beads ø11mm and 10,6mm diamond length USMesh 25/30 - 28 BPM | The new BCO diamond bead designed by Diamond Pauber and its special Double Cone shape increases the cutting speed to an extraordinary value and extends the life to the maximum respect all other electroplated diamond beads. It's applied in Marble and Calcareous Quarries. It is manufactured with 28 BPM ø11mm and 10,6mm of lenght and with USMesh 25/30 (FEPA D711) diamond grit.The special Double Cone shape, is able to cut 18 m2/h with a production of 80 m2 each linear meter. The BCO-B diamond wire is assembled in TA-Traditional Assembly with springs, spacers and clamps, or in the most advanced GA-Polymeric Coated Assembly. The TA is more efficient in all dry cut condition, but GA is more secure and it is used to respect the new safety laws. | > DataSheet | |
Z90-A Electroplated dw for Marble Quarry | Electroplated beads ø10.0mm and 5,7mm diamond length USMesh 40/50 - 27÷30 BPM | Z90 is one of the most used electroplated diamond wire in Marble and Calcareous Quarries. It is manufactured with 27÷30 BPM ,5,7mm of lenght and with USMesh 40/50 (FEPA D426) diamond grit. This diamond wire, with a cylindrical shape, is able to cut 15÷18 m2/h with a production of 50 m2 each linear meter. | > DataSheet | |
Z91-B Electroplated dw for Marble Quarry | Electroplated beads ø10.0mm and 7mm diamond length UsMesh 40/50 - 27÷30 BPM | Z91-B is one of the most used electroplated diamond wire in Marble and Calcareous Quarries. It is manufactured with 27÷ 28 BPM; 7,0mm of lenght and with USMesh 25/30 (FEPA D711) diamond grit. This diamond wire, with a cylindrical shape, is able to cut 15÷18 m2/h with a production of 50 m2 each linear meter. For this kind of diamond wire it is necessary to have an high power machine with at least 75 Hp |
Block Squaring
After the extraction of blocks from the quarry, the subsequent vital task is to square them, preparing them for further processing. Two primary methods are employed for squaring: utilizing a standard quarry machine or employing a stationary machine.
Although both approaches have their advantages, the stationary machine emerges as the superior and more efficient choice.
The process of squaring the extracted blocks holds significant importance for several reasons. Firstly, it greatly facilitates transportation by enabling secure stacking and loading of squared blocks. This reduces the likelihood of damage during transit, ensuring the blocks' integrity remains intact.
Diamond Wire | Type and dimension | Description | Image | DataSheet |
|---|---|---|---|---|
LSR-B Electroplated DW for Marble Squaring | Electroplated tapered shape beads ø10,8mm and 5mm diamond length USMesh 25/30 - 28÷30 BPM | LSR-A and LSR-B are the faster diamond wires for all monowire machines for all Marbles and stones. Its characteristic tapered (conical) shape increases Cutting Speed and Life due these:
| > DataSheet |
Profiling
During this process, a block can be transformed into a variety of shapes using carefully controlled movements of wires along multiple axes, effectively carving intricate architectural forms.
A crucial element in this process is the selection of an exceptionally sharp diamond wire that ensures precise alignment with the desired cut, yielding a clean and professional outcome.
Furthermore, it is equally vital to opt for a highly durable diamond wire to minimize the risk of breakage, thereby avoiding unnecessary downtime and maximizing productivity during the cutting process.
Diamond Wire | Type and dimension | Description | Image | DataSheet |
|---|---|---|---|---|
MRS Sintered dw for Marble Quarry | Sintered beads ø10.5mm and 6mm diamond length USMesh 40/50 - 27÷28 BPM | MRS is a sintered diamond wire used in Marble and Calcareous Quarries. It is manufactured with 27÷28 BPM; 6,0mm of lenght and with USMesh 40/50 (FEPA D711) diamond grit. This diamond wire, with a cylindrical shape, is able to cut 12÷14 m2/h with a production of 60 m2 each linear meter. For this kind of diamond wire it is necessary to have an high power machine with at least 75 Hp |
Splitting
When slabs are employed to clad the façade of skyscrapers, enhance the interior of elevators, or adorn luxurious yachts, the utilization of a splitting machine becomes paramount. This machine serves the purpose of reducing the thickness of the slabs, making them thinner and lighter. To achieve this desired outcome, a combination of lightweight and resilient materials is affixed to both sides of the slab. Simultaneously, a diamond wire, renowned for its exceptional cutting precision, is deployed to split the slab into two separate parts. As a result each section of the slab becomes significantly lighter and ready to be employed in specialized applications that necessitate the use of lighter materials.
Diamond Wire | Type and dimension | Description | Image | DataSheet |
|---|---|---|---|---|
VIP-A 30GC Electroplated DW for Marble Splitting | Electroplated cylindrical shape ø6,1mm and 5mm diamond lenght | VIP-A Electroplated Diamond Wire - the world's fastest and thinnest for slab splitting. Featuring VIP diamond beads, Oriented Crystal® technology, and a durable nickel bond for maximum cutting performance. Safety is assured with our exclusive SHX assembly. Customizable to fit your needs, with 28, 30, or 32 beads per meter. Ideal for onyx, calcareous material, and marble. | > DataSheet |
Gang Saw Blade
A traditional process to obtain slabs from a block of marble, limestone, or calcareous stone.
Diamond Pauber has created different types of diamond segments, from the traditional sintered graphite to the most modern and efficient one, integrating the DIM® technology (Diamond Injection Molding).
The diamond segments can be mounted on steel carbon of 2,5mm 3,0mm and 3,5mm thick or on special stainless steel to avoid the staining of the material with rust.
We also produce different segments with a steel thickness of 1,8 and 2,0mm.