Stone Industry

In the Stone Industry there are several process and we can summarize them in a brief list of applications. We begin with the extraction of the stone from the Quarry. The extraction can be done in different ways, with the diamond wire, with the chain saw or in some cases with drilling.

Then the extracted block must be squared in order to facilitate an easy trasportation in the workshops for the next working phases. During this phase the block is processed with machines such as the Stationary machines.

When the block is squared it needs to be cut to obtain single slabs; if it is marble it will be cut using a frame saw machine or, if it is granite, a multiwire machine.

Some other applications request profiled blocks for architectural desing or other unconventional shapes. In this case a profiling machine is used to obtain special designs such as shells for column coating.

 
Extraction of the stone in the Quarry

 

The extraction can be done in different ways, with the diamond wire or with the chain saw or in some cases with drilling machines.

There are many kind of quarries, up in the mountain, open cast quarries, pit quarries or gallery quarries, but in all af them a good equipment can reduce the workign time and increase the safety level.

Our diamond wires are the faster you can find in the market and the attention for all quality aspects are a guarantee of the maximum safety you can have.

Our sintered or electroplated diamond wires are produced selecting high quality raw materials and a constant and careful control assures the highest quality product you've ever seen.

BCO-B (Double Cone Shape) Electroplated dw for Marble Quarry

Electroplated beads ø11mm and 10,6mm diamond lenght USMesh 25/30 - 28 BPM

The new BCO diamond bead designed by Diamond Pauber and its special Double Cone shape increases the cutting speed to an extraordinary value and extends the life to the maximum respect all other electroplated diamond beads.

It's applied in Marble and Calcareous Quarries. It is manufactured with 28 BPM ø11mm and 10,6mm of lenght and with USMesh 25/30 (FEPA D711) diamond grit.The special Double Cone shape, is able to cut 18 m2/h with a production of 80 m2 each linear meter.

The BCO-B diamond wire is assembled in TA-Traditional Assembly with springs, spacers and clamps, or in the most advanced GA-Polymeric Coated Assembly. The TA is more efficient in all dry cut condition, but GA is more secure and it is used to respect the new safety laws.

Z90-A Electroplated dw for Marble Quarry

Electroplated beads ø10.0mm and 5,7mm diamond lenght USMesh 40/50 - 27÷30 BPM

Z90 is one of the most used electroplated diamond wire in Marble and Calcareous Quarries. It is manufactured with 27÷30 BPM ,5,7mm of lenght and with USMesh 40/50 (FEPA D426) diamond grit.

This diamond wire, with a cylindrical shape, is able to cut 15÷18 m2/h with a production of 50 m2 each linear meter.

Z91-B Electroplated dw for Marble Quarry

Electroplated beads ø10.0mm and 7mm diamond length UsMesh 40/50 - 27÷30 BPM

Z91-B is one of the most used electroplated diamond wire in Marble and Calcareous Quarries. It is manufactured with 27÷ 28 BPM; 7,0mm of lenght and with USMesh 25/30 (FEPA D711) diamond grit.

This diamond wire, with a cylindrical shape, is able to cut 15÷18 m2/h with a production of 50 m2 each linear meter.

For this kind of diamond wire it is necessary to have an high power machine with at least 75 Hp

MRS Sintered dw for Marble Quarry

Sintered beads ø10.5mm and 6mm diamond length USMesh 40/50 - 27÷28 BPM

MRS is a sintered diamond wire used in Marble and Calcareous Quarries. It is manufactured with 27÷28 BPM;

6,0mm of lenght and with USMesh 40/50 (FEPA D711) diamond grit.

This diamond wire, with a cylindrical shape, is able to cut 12÷14 m2/h with a production of 60 m2 each linear meter.

For this kind of diamond wire it is necessary to have an high power machine with at least 75 Hp

GRV Sintered dw for Granite Quarry

Sintered beads ø11.0mm and 6mm diamond length USMesh 40/50 - 34÷36 BPM

GRV is a sintered diamond wire used in Granite and Hard Stones quarries. It is manufactured with 34÷36 BPM; 

6,0mm of lenght and ø11,00mm.

This diamond wire, with a cylindrical shape, is able to cut 5 ÷9 m2/h with a production of 40 m2 each linear meter.

For this kind of diamond wire it is necessary to have an high power machine with at least 75 Hp

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Block Squaring

 

After the extraction the block needs to be "squared" for transportation or to be cut in the Gang Saw Blade Machine.

There are two different machines capable of making this process; a standard quarry machine or a more stable and more efficient Stationary Machine.

LSR-A Squaring for Marble and Limestones

Electroplated beads ø10.0mm and ø8,4mm - Tapered Shape - USMesh 40/50 - 28÷30 BPM

LSR-A is the most resistant diamond wire for this application. Thanks to its tapered beads this diamond wire provides a good cutting speed. This diamond wires is the most suitable for hard marble and hard limestone.

It is manufactured in two different sizes, ø 10,0mm and ø 8,4mm

LSR-B Squaring DW for Marble, Limestone and Sandstone

Electroplated beads Ø10,8mm and ø9,2mm - Tapered Shape - USMesh 25/30 - 28÷30 BPM

LSR-B is the fastest diamond wire for this application. The beads are produced with a big diamond grid (UsMesh 25/30). The tapered shaped beads guarantee a fast cut togther with a long life.

It is manufactured in two different sizes;10,8mm and 9,2mm